600/1000V Mica+XLPE Insulated, LSZH Sheathed Power Cables (2-4 cores & Multicore) to BS 7846

FFX400 1mRZ1MZ1-R (CU/MGT+XLPE/LSZH/SWA/LSZH 600/1000V Class 2)

APPLICATION

This cable is designed for areas where the integrity of the electrical properties circuit is critical in maintaining power supply. Applications can be found in emergency lightings, control and power circuits, power stations, fire alarm systems, underground tunnels, communications systems, sewage treatment plants, lifts, escalators, and high-rise buildings.

images/600/1000V Mica+XLPE Insulated, LSZH Sheathed Power Cables (2-4 cores & Multicore) to BS 7846.jpg images/Mica+XLPE Insulated,SWA Armoured power cables.jpg

STANDARDS

  • Basic design to BS 7846

FIRE PERFORMANCE

Circuit Integrity IEC 60331-21; BS 6387 CWZ; DIN VDE 0472-814(FE180);CEI 20-36/2-1; SS229-1; NBN C 30-004 (cat. F3); NF C32-070-2.3(CR1); BS 7846-(F2)
System circuit integrity DIN 4102-12, E30 depending on lay system
Flame Retardance (Single Vertical Wire Test) EN 60332-1-2; IEC 60332-1-2; BS EN 60332-1-2; VDE 0482-332-1; NBN C 30-004 (cat. F1); NF C32-070-2.1(C2); CEI 20-35/1-2; EN 50265-2-1*; DIN VDE 0482-265-2-1*
Reduced Fire Propagation (Vertically-mounted bundled wires & cable test) EN 60332-3-24 (cat. C); IEC 60332-3-24; BS EN 60332-3-24; VDE 0482-332-3; NBN C 30-004 (cat. F2); NF C32-070-2.2(C1); CEI 20-22/3-4; EN 50266-2-4*; DIN VDE 0482-266-2-4
Halogen Free IEC 60754-1; EN 50267-2-1; DIN VDE 0482-267-2-1; CEI 20-37/2-1; BS 6425-1*
No Corrosive Gas Emission IEC 60754-2; EN 50267-2-2; DIN VDE 0482-267-2-2; CEI 20-37/2-2; BS 6425-2*
Minimum Smoke Emission IEC 61034-1&2; EN 61034 -1&2; DIN VDE 0482-1034-1&2; CEI 20-37/3-1&2; EN 50268-1&2*; BS 7622-1&2*
No Toxic gases NES 02-713; NF C 20-454

Note: Asterisk * denotes superseded standard.

VOLTAGE RATING

600/1000V

CABLE CONSTRUCTION

Conductors Plain annealed copper wire, stranded according to IEC 60228 class 2
Insulation Mica glass tape covered by extruded XLPE compound
Cabling The cores are cabled together in concentric layers with suitable non-hygroscopic fillers
Inner Sheath Thermoplastic LSZH compound type LTS3 as per BS 7655-6.1
Armouring Galvanized steel wire armour
Outer Sheath Thermoplastic LSZH compound type LTS3 as per BS 7655-6.1 (Thermosetting LSZH compound type SW2-SW4 as per BS 7655-2.6 can be offered.). UV resistance, hydrocarbon resistance, oil resistance, anti rodent and anti termite properties can be offered as option

COLOUR CODE

Insulation Colour as per BS 7671

With Earth Conductor Without Earth Conductor
2 Cores - Brown, Blue
3 Cores Yellow/Green, Brown, Blue Brown, Grey, Black
4 Cores Yellow/Green, Brown, Grey, Black Brown, Grey, Black, Blue
5 Cores Yellow/Green, Brown, Grey, Black, Blue Brown, Grey, Black, Blue, Black
above 5 Cores Yellow/Green, Black Numbered Black Numbered

NumberedSheath Colour: Black (other colours upon request)

PHYSICAL AND THERMAL PROPERTIES

Temperature range during operation (fixed state) -30°C – +90°C
Temperature range during installation (mobile state) -20°C – +50°C
Minimum bending radius 10 x Overall Diameter

ELECTRICAL PROPERTIES

Dielectric test 3500 V r.m.s. x 5' (core/core)
Insulation resistance 1000 MΩ x km (at 20°C)
Short circuit temperature 250°C

CONSTRUCTION PARAMETERS

Conductor FFX400 1mRZ1MZ1-R
No. of Core X Cross Section No./Nominal Diameter of Strands Nominal Insulation Thickness Nominal Extruded Bedding Thickness Nominal Steel Armour Wire Diameter Nominal Sheath Thickness Nominal Overall Diameter Approx. Weight
No.×mm2 No./mm mm mm mm mm mm kg/km
2 Cores
2G1.5a 7/0.53 0.6 0.8 0.9 1.3 13.1 310
2G2.5a 7/0.67 0.7 0.8 0.9 1.4 14.6 380
2G4a 7/0.85 0.7 0.8 0.9 1.4 15.7 450
2G6a 7/1.04 0.7 0.8 0.9 1.4 16.9 530
2G10a 7/1.35 0.7 0.8 0.9 1.5 19.0 630
2G16a 7/1.70 0.7 0.8 1.25 1.5 21.4 920
2G25b 7/2.14 0.9 0.8 1.25 1.6 21.4 1260
2G25a 7/2.14 0.9 0.8 1.25 1.6 25.1 1200
2G35b 19/1.53 0.9 1.0 1.6 1.7 24.3 1680
2G35a 19/1.53 0.9 1.0 1.6 1.7 28.7 1600
2G50c 19/1.78 1.0 1.0 1.6 1.8 26.8 2000
2G70 19/2.14 1.1 1.0 1.6 1.9 30.0 2400
2G95 19/2.52 1.1 1.2 2.0 2.0 34.1 3300
2G120 37/2.03 1.2 1.2 2.0 2.1 37.1 3800
2G150 37/2.25 1.4 1.2 2.0 2.2 40.3 4400
2G185 37/2.52 1.6 1.4 2.5 2.4 45.7 5700
2G240 61/2.25 1.7 1.4 2.5 2.5 50.0 7200
2G300 61/2.52 1.8 1.6 2.5 2.6 54.5 8300
2G400 61/2.85 2.0 1.6 2.5 2.8 60.0 10500
3 Cores
3G1.5a 7/0.53 0.6 0.8 0.9 1.3 13.7 340
3G2.5a 7/0.67 0.7 0.8 0.9 1.4 15.2 430
3G4a 7/0.85 0.7 0.8 0.9 1.4 16.4 510
3G6a 7/1.04 0.7 0.8 0.9 1.4 17.7 620
3G10a 7/1.35 0.7 0.8 1.25 1.5 20.6 930
3G16a 7/1.70 0.7 0.8 1.25 1.6 22.7 1210
3G25b 7/2.14 0.9 1.0 1.6 1.7 24.7 1890
3G25a 7/2.14 0.9 1.0 1.6 1.7 27.8 1800
3G35b 19/1.53 0.9 1.0 1.6 1.8 26.8 2200
3G35a 19/1.53 0.9 1.0 1.6 1.8 30.5 2100
3G50c 19/1.78 1.0 1.0 1.6 1.8 29.6 2600
3G70 19/2.14 1.1 1.0 1.6 1.9 33.3 3400
3G95 19/2.52 1.1 1.2 2.0 2.1 38.1 4500
3G120 37/2.03 1.2 1.2 2.0 2.2 41.5 5500
3G150 37/2.25 1.4 1.4 2.5 2.3 46.6 6900
3G185 37/2.52 1.6 1.4 2.5 2.4 50.9 8200
3G240 61/2.25 1.7 1.4 2.5 2.6 56.2 10200
3G300 61/2.52 1.8 1.6 2.5 2.7 61.3 12200
3G400 61/2.85 2.0 1.6 2.5 2.9 67.7 15000
3 Cores+1 Core arth Conductor
3G10/6 7/1.35 0.7 0.8 1.25 1.5 22.9 950
3G16/10 7/1.70 0.7 0.8 1.25 1.6 25.7 1320
3G25/10 7/2.14 0.9 1.0 1.6 1.7 27.3 1950
3G25/16 7/2.14 0.9 1.0 1.6 1.7 29.8 2000
3G35/16 19/1.53 0.9 1.0 1.6 1.8 30.5 2350
3G35/25 19/1.53 0.9 1.0 1.6 1.8 32.8 2400
3G50/16 19/1.78 1.0 1.0 1.6 1.8 36 2950
3G50/25 19/1.78 1.0 1.0 1.6 1.8 36.6 3000
3G50/35 19/1.78 1.0 1.0 1.6 1.8 37.3 3050
3G70/16 19/2.14 1.1 1.0 1.6 1.9 38 3750
3G70/25 19/2.14 1.1 1.0 1.6 1.9 41 3850
3G70/35 19/2.14 1.1 1.0 1.6 1.9 42 4000
3G70/50 19/2.14 1.1 1.0 1.6 1.9 44 4300
3G95/16 19/2.52 1.1 1.2 2.0 2.1 45.8 4800
3G95/25 19/2.52 1.1 1.2 2.0 2.1 46.7 5000
3G95/35 19/2.52 1.1 1.2 2.0 2.1 47.2 5150
3G95/50 19/2.52 1.1 1.2 2.0 2.1 47.8 5400
3G120/35 37/2.03 1.2 1.2 2.0 2.2 49 6100
3G120/50 37/2.03 1.2 1.2 2.0 2.2 50.5 6300
3G120/70 37/2.03 1.2 1.2 2.0 2.2 51 6550
3G120/95 37/2.03 1.2 1.2 2.0 2.2 52.3 6850
3G150/50 37/2.25 1.4 1.4 2.5 2.3 57 7300
3G150/70 37/2.25 1.4 1.4 2.5 2.3 59 7500
3G150/95 37/2.25 1.4 1.4 2.5 2.3 60 7800
3G150/120 37/2.25 1.4 1.4 2.5 2.3 61 8150
3G185/70 37/2.52 1.6 1.4 2.5 2.4 63 8900
3G185/95 37/2.52 1.6 1.4 2.5 2.4 64 9150
3G185/120 37/2.52 1.6 1.4 2.5 2.4 65 9450
3G185/150 37/2.52 1.6 1.4 2.5 2.4 67 9900
3G240/70 61/2.25 1.7 1.4 2.5 2.6 70 11000
3G240/95 61/2.25 1.7 1.4 2.5 2.6 71 11350
3G240/120 61/2.25 1.7 1.4 2.5 2.6 73 11800
3G240/150 61/2.25 1.7 1.4 2.5 2.6 74 12300
3G300/95 61/2.52 1.8 1.6 2.5 2.7 75 12900
3G300/120 61/2.52 1.8 1.6 2.5 2.7 76 13200
3G300/150 61/2.52 1.8 1.6 2.5 2.7 77 13600
3G300/185 61/2.52 1.8 1.6 2.5 2.7 79 14200
3G300/240 61/2.52 1.8 1.6 2.5 2.7 86 15000
4 Cores
4G1.5a 7/0.53 0.6 0.8 0.9 1.3 14.5 390
4G2.5a 7/0.67 0.7 0.8 0.9 1.4 16.2 490
4G4a 7/0.85 0.7 0.8 0.9 1.4 17.6 590
4G6a 7/1.04 0.7 0.8 1.25 1.5 19.9 830
4G10a 7/1.35 0.7 0.8 1.25 1.5 22.3 1040
4G16a 1/1.70 0.7 0.8 1.25 1.6 24.6 1370
4G25b 7/2.14 0.9 1.0 1.6 1.7 27.3 2190
4G25a 7/2.14 0.9 1.0 1.6 1.7 30.1 2100
4G35b 19/1.53 0.9 1.0 1.6 1.8 29.8 2600
4G35a 19/1.53 0.9 1.0 1.6 1.8 33.1 2500
4G50c 19/1.78 1.0 1.0 1.6 1.9 33.2 3200
4G70 19/2.14 1.1 1.2 2.0 2.1 38.9 4500
4G95 19/2.52 1.1 1.2 2.0 2.2 42.9 5600
4G120 37/2.03 1.2 1.4 2.5 2.3 48.3 7200
4G150 37/2.25 1.4 1.4 2.5 2.4 52.6 8500
4G185 37/2.52 1.6 1.4 2.5 2.6 57.8 10300
4G240 61/2.25 1.7 1.6 2.5 2.7 64.2 12800
4G300 61/2.52 1.8 1.6 2.5 2.9 70.0 15600
4G400 61/2.85 2.0 1.8 3.15 3.2 79.3 20400
4 Cores+1 Core arth Conductor
4G10/6 7/1.35 0.7 0.7 0.8 1.25 24 1120
4G16/10 7/1.70 0.7 0.7 0.8 1.25 26 1490
4G25/10 7/2.14 0.7 0.9 1.0 1.6 29 2200
4G25/16 7/2.14 0.7 0.9 1.0 1.6 32 2250
4G35/16 19/1.53 0.9 1.0 1.6 1.8 35 2680
4G35/25 19/1.53 0.9 1.0 1.6 1.8 35.6 2760
4G50/16 19/1.78 1.0 1.0 1.6 1.9 40 3340
4G50/25 19/1.78 1.0 1.0 1.6 1.9 41.4 3550
4G50/35 19/1.78 1.0 1.0 1.6 1.9 42.9 3660
4G70/16 19/2.14 1.1 1.2 2.0 2.1 45 4900
4G70/25 19/2.14 1.1 1.2 2.0 2.1 47 5120
4G70/35 19/2.14 1.1 1.2 2.0 2.1 48 5300
4G70/50 19/2.14 1.1 1.2 2.0 2.1 50 5500
4G95/16 19/2.52 1.1 1.2 2.0 2.2 51 6050
4G95/25 19/2.52 1.1 1.2 2.0 2.2 52 6200
4G95/35 19/2.52 1.1 1.2 2.0 2.2 53 6450
4G95/50 19/2.52 1.1 1.2 2.0 2.2 54 6780
4G120/35 37/2.03 1.2 1.4 2.5 2.3 54 7500
4G120/50 37/2.03 1.2 1.4 2.5 2.3 55 7700
4G120/70 37/2.03 1.2 1.4 2.5 2.3 56 7950
4G120/95 37/2.03 1.2 1.4 2.5 2.3 57 8290
4G150/50 37/2.25 1.4 1.4 2.5 2.4 61 8890
4G150/70 37/2.25 1.4 1.4 2.5 2.4 62 9050
4G150/95 37/2.25 1.4 1.4 2.5 2.4 64 9300
4G150/120 37/2.25 1.4 1.4 2.5 2.4 65 9600
4G185/70 37/2.52 1.6 1.4 2.5 2.6 66 10600
4G185/95 37/2.52 1.6 1.4 2.5 2.6 68 10950
4G185/120 37/2.52 1.6 1.4 2.5 2.6 70 11350
4G185/150 37/2.52 1.6 1.4 2.5 2.6 73 11850
4G240/70 61/2.25 1.7 1.6 2.5 2.7 76 13200
4G240/95 61/2.25 1.7 1.6 2.5 2.7 77 13550
4G240/120 61/2.25 1.7 1.6 2.5 2.7 78 14000
4G240/150 61/2.25 1.7 1.6 2.5 2.7 79 14600
4G300/95 61/2.52 1.8 1.6 2.5 2.9 81 16000
4G300/120 61/2.52 1.8 1.6 2.5 2.9 82 16500
4G300/150 61/2.52 1.8 1.6 2.5 2.9 83 17100
4G300/185 61/2.52 1.8 1.6 2.5 2.9 85 18000
4G300/240 61/2.52 1.8 1.6 2.5 2.9 87 19000
5 Cores
5G1.5 7/0.53 0.6 0.8 0.9 1.4 15.6 480
5G2.5 7/0.67 0.7 0.8 0.9 1.4 17.4 620
5G4.0 7/0.85 0.7 0.8 0.9 1.5 19.1 760
5G6.0 7/1.04 0.7 0.8 1.25 1.5 21.3 1010
5G10 7/1.35 0.7 0.8 1.25 1.6 24.2 1230
5G16 1/1.70 0.7 0.8 1.6 1.7 27.9 1620
5G25 7/2.14 0.9 1.0 1.6 1.8 32.8 2450
5G35 19/1.53 0.9 1.0 1.6 1.9 36.1 2800
5G50 19/1.78 1.0 1.0 2.0 2.0 41.7 3680
5G70 19/2.14 1.1 1.2 2.0 2.2 47.6 5100
7 Cores
7G1.5 7/0.53 0.6 0.8 0.9 1.4 16.7 500
7G2.5 7/0.67 0.7 0.8 0.9 1.4 18.6 640
7G4 7/0.85 0.7 0.8 1.25 1.5 21.2 910
12 Cores
12G1.5 7/0.53 0.6 0.8 1.25 1.5 21.5 850
12G2.5 7/0.67 0.7 0.8 1.25 1.6 24.5 1090
12G4.0 7/0.85 0.7 1.0 1.6 1.6 27.8 1550
19 Cores
19G1.5 7/0.53 0.6 0.8 1.25 1.6 24.7 1120
19G2.5 7/0.67 0.7 1.0 1.6 1.6 29.1 1650
19G4.0 7/0.85 0.7 1.0 1.6 1.7 31.8 2400
27 Cores
27G1.5 7/0.53 0.6 1.0 1.6 1.3 29.8 1650
27G2.5 7/0.67 0.7 1.0 1.6 1.4 33.8 2150
27G4.0 7/0.85 0.7 1.0 1.6 1.4 37.5 2700
37 Cores
37G1.5 7/0.53 0.6 1.0 1.6 1.3 32.5 2000
37G2.5 7/0.67 0.7 1.0 1.6 1.4 36.3 2650
37G4.0 7/0.85 0.7 1.2 1.6 1.4 42.7 4100
48 Cores
48G1.5 7/0.53 0.6 1.0 1.6 1.3 36.8 2240
48G2.5 7/0.67 0.7 1.2 2.0 1.4 43.4 3260
48G4.0 7/0.85 0.7 1.2 2.0 1.4 48.2 4240

a: Circular or compacted circular stranded conductors (class 2).
b: Shaped stranded conductor (class 2).
c: Cables having conductors of nominal cross-sectional area 50 mm2 and above have shaped stranded conductors (class 2).

ELECTRICAL PROPERTIES

Conductor Operating Temperature 90°C
Ambient Temperature 30°C

Current-Carrying Capacities (Amp)

Conductor cross-sectional area Reference Method C (clipped direct) Reference Method E (in free air or on a perforated cable tray, horizontal or vertical) Reference Method D (direct in in ground or in ductingin ground. in or around buildings)
1 two-core cable*, single-phase a.c. or d.c. 1 three-or four core cable*, three-phase a.c. 1 two-core cable*,single-phase a.c. or d.c. 1 three-or four core cable*,three-phase a.c. 1 two-core cable*, single-phase a.c. or d.c. 1 three-or fourcore cable*,three-phase a.c.
1 2 3 4 5 6 7
mm2 A A A A A A
1.5 27 23 29 25 25 21
2.5 36 31 39 33 33 28
4 49 42 52 44 43 36
6 62 53 66 56 53 44
10 85 73 90 78 71 58
16 110 94 115 99 91 75
25 146 124 152 131 116 96
35 180 154 188 162 139 115
50 219 187 228 197 164 135
70 279 238 291 251 203 167
95 338 289 354 304 239 197
120 392 335 410 353 271 223
150 451 386 472 406 306 251
185 515 441 539 463 343 281
240 607 520 636 546 395 324
300 698 599 732 628 446 365
400 787 673 847 728 - -

Voltage Drop (Per Amp Per Meter)

Conductor cross-sectional area Two-core cables, d.c. Two-core cable, single-phase a.c. Three-or four core cable, three-phase a.c.
1 2 3 4
mm2 mV/A/m mV/A/m mV/A/m
1.5 31 31 27
2.5 19 19 16
4 12 12 10
6 7.9 7.9 6.8
10 4.7 4.7 4.0
16 2.9 2.9 2.5
r x z r x z
25 1.85 1.85 0.160 1.90 1.60 0.140 1.65
35 1.35 1.35 0.155 1.35 1.15 0.135 1.15
50 0.98 0.99 0.155 1.00 0.86 0.135 0.87
70 0.67 0.67 0.150 0.69 0.59 0.130 0.60
95 0.49 0.50 0.150 0.52 0.43 0.130 0.45
120 0.39 0.40 0.145 0.42 0.34 0.130 0.37
150 0.31 0.32 0.145 0.35 0.38 0.125 0.30
185 0.25 0.26 0.145 0.29 0.22 0.125 0.26
240 0.195 0.200 0.140 0.24 0.175 0.125 0.21
300 0.155 0.160 0.140 0.21 0.140 0.120 0.185
400 0.120 0.130 0.140 0.190 0.115 0.120 0.165

Note: *Spacings larger than one cable diameter will result in a large voltage drop.
r = conductor resistance at operating temperature
x = reactance
z = impedance

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